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SMT AOI Machine ZW 800
AOI Specification:
Vector analysis algorithm, a combination of multiple detection algorithms to achieve the best detection capabilities.
The full version matches multiple pieces of detection at any position.
Support offline programming and debugging.
Multi-program, multi-board testing and automatic switching of test programs on both sides, making testing more efficient and faster.
Smart camera barcode recognition system (identifying 1D code and 2D code).
Multi-line monitoring system, all production line production status is clear at a glance.
The remote programming and debugging control functions are used together, and the software control performance is stronger.
A powerful SPC statistical analysis system.
Multifunctional new design, new algorithm, new interface
The new 800 series products intelligently meet the industrial 4.0 solution
Powerful SPC statistical analysis system
Professional SPC analysis report, the macro-commissioning of the entire production process, promote the improvement of the production line, reduce the incidence of defects, and improve production efficiency.
Test result report.
Bad statistics and pictures.
Complete line process improvement program
The whole line process improvement solution can achieve fine analysis of defects, for example, for the defects found after reflow soldering, the picture of the front of the component and the solder paste can be retrieved, and then the real cause of the defect can be analyzed, so that effective Process improvement program.
The software can not only control the defects caused by the system, but also effectively prevent the defects caused by accidental reasons, so that the process level can be raised to a new level, and the single-digit Dppm can be realized.
Offline programming
Off-line programming software enables complete off-line programming of all components, even for large-size ICs, can be implemented offline, without the need for host trial tuning; and can be used to debug multiple programs in real time without downtime. Update.
One person multi-machine, intelligent communication.
In the central server mode, the test information of the machine can be collected through the central control server, which facilitates the comprehensive management of production. Only one operator is required for multiple devices.
ZW-800 technical performance description
category
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project
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Specifications
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Optical system
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Camera
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5 million Gigabit network color high speed camera
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Resolution
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10/15/20 micron/dot (optional) comes standard with 15 micron/point (corresponding to FOV: 36mm*30mm)
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Optical lens
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5.0M pixel telecentric lens, depth of field: 8mm - 10mm
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Light source system
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RGB ring multi-angle LED structure light source
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Light source control system
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Digital constant current controller
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Software identification system
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Image processing speed
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FOV processing speed
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<170 milliseconds
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Movement speed
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Up to 700 milliseconds
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Detection speed
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3500 square millimeters / second
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Characteristics
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IPE is an abbreviation of Image Processing Expression, which allows users to customize the image source with simple expressions. Different algorithms can combine different effects, which can greatly improve the detection rate and reduce the false positive rate. The image source in the Qubit AOI system can understand the dot matrix of pixels. Each pixel is represented by data from 1 to 4 channels. The IPE expression can independently calculate each pixel in the image source to generate a new image. Can detect multiple pieces anywhere in the class
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operating
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Graphical offline programming and debugging, accurate automatic positioning of micron, fast process, support for remote offline debugging, does not affect the normal test of equipment
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Mark
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Points
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2 common Mark points can be selected to automatically correct the horizontal Mark
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Test content
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Printing solder paste
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Skew, Wuxi, Shaoxi, Duoxi, Open circuit, pollution, bridging
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Patch
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Missing parts, offset, skew, tombstone, side stand, flip, polarity reverse, wrong piece, breakage, pollution, bridging, multiple pieces of IC bending foot
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After reflow soldering
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Missing parts, offset, skew, tombstone, side stand, flip, polarity reverse, wrong piece, broken, pollution, Wuxi, Shaoxi, multi-tin, fake welding, solder ball IC bending position any position
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After wave soldering
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Insert needle, Wuxi, Shaoxi, Duoxi, fake solder, tin bead, tin hole, short circuit, multiple pieces in any position
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Red rubber board
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Missing parts, offset, skew, tombstone, side stand, flip, polarity reverse, wrong piece, broken, Yijiao, multiple pieces in any position
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computer system
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PCB size
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50 × 50 mm ~ 4 00 × 330 mm (can be customized according to customer requirements)
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PCE thickness
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0.3 mm to 6 mm
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PCB warpage
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≤6 mm (with fixture-assisted correction) to eliminate the effects of PCB deformation (special requirements can be customized)
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Part height
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The net height is ≤30 mm and the net height is ≤ 20 mm (special requirements can be customized)
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Minimum part
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01005 components, 0.3 mm pitch and above IC
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X, Y platform
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Drive device
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AC servo motor system
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Precise positioning
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≤8 microns
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Control System
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operating system
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Windows8-64Bit
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Computer host
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I5 CPU, 8G, GPU graphics, 16G RAM, 128G solid state drive, 1TB mechanical hard drive
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monitor
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22-inch LCD widescreen display
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Other parameters
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Mechanical dimensions
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90 cm × 95 cm × 1 60 cm (height with feet)
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weight
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About 650 kg
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power supply
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AC 220 volts ± 10%, frequency 50/60HZ, rated power 1200 W
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SAKI AOI, SAKI 2D AOI, SAKI 3D AOI, Omron AOI, Omron 3D AOI, SMT AOI, PCB quality inspection AOI, China AOI, AOI manufacturer, SMT AOI manufacturer, SMT AOI supplier.
Flason Electronic Co.,ltd provide a full SMT assembly line solutions, including SMT Reflow Oven, Wave Soldering Machine, Pick and Place Machine, SMT Stencil Printer, SMT AOI SPI Machine, SMT Reflow Oven, SMT Peripheral Equipment, SMT Assembly line, SMT Spare Parts etc any kind SMT machines you may need, please contact us for more information: wechat whatsapp:+8613691605420, Skype: flasonsmt, Email: tommy@flason-smt.comContact: Mr Tommy
Phone: +86 13691605420
Tel: +86 -755-85225569
Email: tommy@flason-smt.com
Add: 94#,Guangtian Road,Songgang Street,Bao an District Shenzhen China