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SMT AOI Machine ZW800

Inspection Component: 0201 chip
PCB size::25x25-480*330mm
Dimension:980*1080*1410 mm
Weight: 600kg
Product description: SMT AOI Machine ZW800
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SMT AOI Machine ZW 800

AOI Specification:

Vector analysis algorithm, a combination of multiple detection algorithms to achieve the best detection capabilities.
The full version matches multiple pieces of detection at any position.
Support offline programming and debugging.
Multi-program, multi-board testing and automatic switching of test programs on both sides, making testing more efficient and faster.
Smart camera barcode recognition system (identifying 1D code and 2D code).
Multi-line monitoring system, all production line production status is clear at a glance.
The remote programming and debugging control functions are used together, and the software control performance is stronger.
A powerful SPC statistical analysis system.
Multifunctional new design, new algorithm, new interface
The new 800 series products intelligently meet the industrial 4.0 solution
Powerful SPC statistical analysis system
Professional SPC analysis report, the macro-commissioning of the entire production process, promote the improvement of the production line, reduce the incidence of defects, and improve production efficiency.
Test result report.
Bad statistics and pictures.
Complete line process improvement program
The whole line process improvement solution can achieve fine analysis of defects, for example, for the defects found after reflow soldering, the picture of the front of the component and the solder paste can be retrieved, and then the real cause of the defect can be analyzed, so that effective Process improvement program.
The software can not only control the defects caused by the system, but also effectively prevent the defects caused by accidental reasons, so that the process level can be raised to a new level, and the single-digit Dppm can be realized.
Feature:

1.HD image, easy for 01005 chip.

2.Full color image statistics analysis

3.Optical character recognition(OCR)

4.IC bridge analysis

5.Color analysis

6.Graphics similarity

7.Black white ratio analysis

8.Intensity analysis

9.Non linear color analysis

10.CAD data input and output

11.MPF technology, fast programming

12.Camera barcode identification(1D&2D)

13.Spare component library

14.Auto double side test

15.Auto skip test

16.SPC

17.Off line inspection system

18.NG Rate 99%, Repeat accuracy 3 pcs, False Negative 10PPM, False Positive 5000PPM

Offline programming
Off-line programming software enables complete off-line programming of all components, even for large-size ICs, can be implemented offline, without the need for host trial tuning; and can be used to debug multiple programs in real time without downtime. Update.
One person multi-machine, intelligent communication.
In the central server mode, the test information of the machine can be collected through the central control server, which facilitates the comprehensive management of production. Only one operator is required for multiple devices.
ZW-800 technical performance description

category	project		Specifications
Optical system	Camera		5 million Gigabit network color high speed camera
	Resolution		10/15/20 micron/dot (optional) comes standard with 15 micron/point (corresponding to FOV: 36mm*30mm)
	Optical lens		5.0M pixel telecentric lens, depth of field: 8mm - 10mm
	Light source system		RGB ring multi-angle LED structure light source
	Light source control system		Digital constant current controller
Software identification system	Image processing speed	FOV processing speed	<170 milliseconds
		Movement speed	Up to 700 milliseconds
		Detection speed	3500 square millimeters / second
		Characteristics	IPE is an abbreviation of Image Processing Expression, which allows users to customize the image source with simple expressions. Different algorithms can combine different effects, which can greatly improve the detection rate and reduce the false positive rate. The image source in the Qubit AOI system can understand the dot matrix of pixels. Each pixel is represented by data from 1 to 4 channels. The IPE expression can independently calculate each pixel in the image source to generate a new image. Can detect multiple pieces anywhere in the class
		operating	Graphical offline programming and debugging, accurate automatic positioning of micron, fast process, support for remote offline debugging, does not affect the normal test of equipment
	Mark	Points	2 common Mark points can be selected to automatically correct the horizontal Mark
	Test content	Printing solder paste	Skew, Wuxi, Shaoxi, Duoxi, Open circuit, pollution, bridging
		Patch	Missing parts, offset, skew, tombstone, side stand, flip, polarity reverse, wrong piece, breakage, pollution, bridging, multiple pieces of IC bending foot
		After reflow soldering	Missing parts, offset, skew, tombstone, side stand, flip, polarity reverse, wrong piece, broken, pollution, Wuxi, Shaoxi, multi-tin, fake welding, solder ball IC bending position any position
		After wave soldering	Insert needle, Wuxi, Shaoxi, Duoxi, fake solder, tin bead, tin hole, short circuit, multiple pieces in any position
		Red rubber board	Missing parts, offset, skew, tombstone, side stand, flip, polarity reverse, wrong piece, broken, Yijiao, multiple pieces in any position
computer system	PCB size	50 × 50 mm ~ 4 00 × 330 mm (can be customized according to customer requirements)
	PCE thickness	0.3 mm to 6 mm
	PCB warpage	≤6 mm (with fixture-assisted correction) to eliminate the effects of PCB deformation (special requirements can be customized)
	Part height	The net height is ≤30 mm and the net height is ≤ 20 mm (special requirements can be customized)
	Minimum part	01005 components, 0.3 mm pitch and above IC
	X, Y platform	Drive device		AC servo motor system
		Precise positioning		≤8 microns
Control System	operating system	Windows8-64Bit
	Computer host	I5 CPU, 8G, GPU graphics, 16G RAM, 128G solid state drive, 1TB mechanical hard drive
	monitor	22-inch LCD widescreen display
Other parameters	Mechanical dimensions	90 cm × 95 cm × 1 60 cm (height with feet)
	weight	About 650 kg
	power supply	AC 220 volts ± 10%, frequency 50/60HZ, rated power 1200 W