High Speed Automatic JUKI SMT production line

Products description:

High Speed Automatic JUKI SMT production line

High Speed Automatic JUKI SMT production line, with 2 JUKI high speed pick and place machine RX7 and 1 multifunction chip mounter RS-1, can reach 100000 CPH.

1. PCB loader

Micro computer controlled component ensures machine’s stable and reliable running.
Optional Fuji buttons interface or touch panel interface, convenient man-machine interaction.
Multiple sound and light alarming functions
Use standard magazines, good compatibility, load with 3 magazines at one time.
Lifting distance adjustable according to PCB, 4 kinds of distance(10mm, 20mm, 30mm and 40mm)
Loader configured with inner push board component, save the cost of buying PCB moving machine independently.

Automatic counting function make it easy of production statistic
Optional SMEMA port for communication between machines.

A Seriel SMT Stencil printer is high accuracy and high stability of the fully automatic printing machine vision,We followed in SMT industry is the development trend of production of a new generation of fully automatic printing machine with the international leading technology synchronous vision, visual processing of high resolution, high precision of the transmission system, suspension adaptive scraper.
Specification ：
A Series High Precision Automatic solder paste printer designed for high precision
steel mesh printing or stencil printing in SMT industry.
Printing PCB size：50mm x 50mm ~1200mm x 800mm;
PCB thickness: 0.4mm ~ 14mm
FPC thickness: ≦0.6mm (Excluding jig)
Applicable pitches of Components
SMT Components such as resistors, capacitors, inductors, diode and triode: 0201, 0402, 0603, 0805, 1206 and other specifications;
IC: support SOP, TSOP, TSSOP, QFN packaging, min. pitch 0.3mm; support BGA, CSP packaging,
min. ball 0.2mm;
Applicable PCB Types
Applicable to PCB types of mobile phone, communication, LCD TV, STB, family cinema, vehicle electronics,
medical power equipment, aerospace and aviation, besides general electronics products.

JUKI RX-7 Modular Pick and Place Machine,Applicable Components: 0402 (01005) ～ 5mm,Board size:50 X 50 ～ 360 X 450mm,Feeder inputs:max 76,placement capacity:75,000CPH

BOARD SIZE
Single Lane Conveyor:
50 X 50 ～ 360 X 450mm
Dual Lane Conveyor:
50 X 50 ～ 360 X 250mm
COMPONENT SPECS
Component Height: 3mm
Component Size:
0402 (01005) ～ 5mm
FEEDER INPUTS
Max.76 using dual lane 8mm tape
PLACEMENT SPECS
Placement Speed (chip):
Chip Optimum: 75,000CPH
Placement Accuracy:
Laser Recognition: ±40μm （Cpk≧1）

JUKI has launched its new High-speed SMT Pick and Place Machine,Equipped with a newly developed parallel 8 nozzle head, the JUKI SMT Pick and Place Machine is capable of mounting a wide variety of parts and improving the mounting speed by up to 70%.

3. High output 6 meter R10 reflow oven

1. Windows XP platform, user friendly interface and easily swap between bilingual of English & Chinese.

2. Digital control system adopted with PLC and Modular circuit. Achieving high stability and repeatibility.

3. Intelligent diagnostic system (IDS) provides trouble remind, fault alert, list-out and SPC data record features.

4. Zone temperature and blower speed can be controlled Independently, to meet the high-precision requirements.

5. Effective heating zone length with uniform heat distribution.

6. Forced air cooling system with efficient cooling speed suits most kinds of lead-free soldering application.

7. PLC and PID closed loop control to achieve high precision temperature control.

8. Standard 10 couples of top and bottom zones with patented air management structure, more efficient hot air convection and faster thermal compensation.

9. The rail track is dealt with hardening process to make it more reliable.

10. Manual adjusted process track width whereas providing option of automatic by SPG gear motor.

11. Computerized controlled rail chain lubrication structure.

12. Powerful software system can save all settings and data printout capability.

13. Flux removal unit meet with environmental protection requirement.

14. Nitrogen structure is an option.

Keywords:

SMT Assembly line, PCB Assembly line, LED Production line, Automatic SMT Assembly line, Semi Automatic SMT Assembly line, JUKI SMT Assembly Line, Samsung SMT Assembly Line, Hanwha SMT Assembly Line, Panasonic SMT Assembly Line, FUJI SMT Assembly Line, Yamaha SMT Assembly Line.